ZJHR-1 O-Port Shutoff Ball Valve

The valve is designed to internationally recognized standards and paired with widely adopted pneumatic and electric actuators. The result is a highly reliable integrated assembly. The valve features a compact structure, lightweight construction, and small footprint, making installation, disassembly, and routine maintenance straightforward. It is used for controlling high-viscosity, fibrous, and particulate-laden media.

Technical data

Nominal Pressure Class 150–Class 2,500; PN16–PN420 Nominal Diameter DN6–DN1,000; 1/8”–40”
Operating Temperature -100°C to +550°C End Connection Flanged, welded, threaded, and other configurations
Leakage Rating Class V, Class VI, API598

Features & Benefits

Unobstructed Flow Path with Minimal Resistance

This valve incorporates a full-bore O-port ball and straight-through flow passage design to provide a largely unobstructed path with a low flow resistance coefficient. This feature effectively reduces the risk of clogging and media entrapment while maintaining consistent efficiency when transferring high-viscosity, fibrous, and particulate-laden media.

High Sealing Integrity with Low Leakage

This valve is available with soft-seated (e.g., PTFE) and metal-seated configurations. Soft seats provide bubble-tight shutoff. Metal seats feature precision-lapped surfaces and hardening treatment. The valve is suitable for demanding applications involving high temperature or particulate-laden media. Leakage performance meets API 598 testing requirements and satisfies sealing requirements for rigorous industrial service.

Comprehensive Safety Design

The bottom-loaded stem design helps prevent unintended stem blowout under internal pressure and maintain operational safety. Should cavity pressure rise abnormally due to media vaporization at elevated temperatures, the seat is displaced by media thrust, enabling automatic pressure relief and maintaining safe valve operation.

Inherently Fire-Safe and Antistatic Design

The fire-safe and antistatic construction is certified to API 607 and API 6FA fire test standards. It maintains metal-to-metal sealing integrity even after soft seals are compromised by fire. A conductive spring is installed between the valve body, stem, and ball to dissipate static electricity generated during operation, reducing the risk of ignition in the presence of flammable or explosive media.

Compact Design with Convenient Maintenance

The valve features a lightweight construction and small footprint, significantly reducing installation space compared with conventional valves. Interchangeable components make installation, disassembly, and routine maintenance straightforward, effectively reducing on-site maintenance costs and downtime.

Certifications

    API/SIL/ISO15848-1

    CE/EAC

    Applications

    Chemical

    Chemical

    Widely used across five major process units and facilities—corrosive media transfer, reaction and separation, material storage and handling, utility systems, and specialty chemical processes—with core functions including rapid media shutoff, flow regulation, flow direction switching, and emergency shutoff.

    Oil & Gas

    Oil & Gas

    Spans the entire process chain—from upstream production, through midstream long-distance transportation and storage, to downstream refining and processing—with core functions including media shutoff, flow regulation, and emergency shutoff.

    Power Generation

    Power Generation

    Primarily used in steam, feedwater, cooling, heat transfer oil, and hydrogen transfer systems for thermal power, nuclear power, new energy, and hydro/gas-fired power stations.

    Metallurgy

    Metallurgy

    Covers ironmaking, steelmaking and continuous casting, rolling, and auxiliary utility systems, with core functions including high-temperature, high-pressure media shutoff, cooling water flow regulation, safe isolation of fuel gas, and emergency shutoff.

    Pulp and Paper

    Pulp and Paper

    Primarily used across nine major process units—alkaline pulping, bleaching, chemical preparation, alkali recovery, coating, wastewater treatment, white water recovery, steam, and automation control—with core functions including corrosive media shutoff, pulp stock flow control, precise chemical metering, and emergency shutoff.

    Case Studies

    PetroChina Sichuan Petrochemical Co., Ltd.

    PetroChina Sichuan Petrochemical Co., Ltd.

    Domestically manufactured high-temperature, high-pressure ball valves have been successfully commissioned at the 2.7 million t/a VGO hydrotreating unit, demonstrating stable field performance and reliable operation.

    Luxi Chemical Group Co., Ltd.

    Luxi Chemical Group Co., Ltd.

    High-temperature, high-pressure ball valves deployed on syngas piping have demonstrated strong performance, maintaining stable operation in demanding conditions for over eight years.

    Downloads

    Brochure

    ZJHR-1 O-Shut-Off Ball Valve Brochure

    3.30MB
    Qualification Certificates

    Ball Valves SIL Certificate

    805KB
    Qualification Certificates

    Control Valves EAC Certificate( 010 CUTR DOC)

    2.12MB
    Qualification Certificates

    Control Valves EAC Certificate( 032 CUTR COC)

    12.2MB
    Qualification Certificates

    Control Valves EAC Certificate( 032 CUTR DOC)

    2.12MB
    Qualification Certificates

    ZJHR Series Ball Valve High Temperature ISO15848-1 Certificate (AH-CO2 Stem φ40-160mm, class2500 or below)

    217KB
    Qualification Certificates

    CE-PED Certificate

    1.17MB
    Qualification Certificates

    ZJHR Ball Valve API 607 Fire Certificate(DN250 Class300)-TUV

    938KB
    Qualification Certificates

    ZJHR Ball Valve API 607 Fire Certificate(DN100 Class150)-TUV

    925KB
    Qualification Certificates

    Ball Valves API6FA Certificate(DN200,Class600)-TUV

    1.29MB
    Qualification Certificates

    Ball Valves API607 Certificate(DN50,Class150)-TUV

    1.28MB
    Qualification Certificates

    Ball Valves API6D Certificate

    285KB
    Instruction Manual

    ZJHR-1 O-Port Shutoff Ball Valve Instruction

    2.98MB